Table 9.2: House of Quality: Scored (Quality Function Deployment)
Essentials of Lean Six Sigma
  Solutions Rating factor Equipment Training Documentation Staffing Organization Prevention Communication
Customer Requirements Hows   Machinery Formal Classes Work Experience Company Classes Accurate Prints Appropriate Paperwork Quantity Expertise Workflow Inventory Control Mold Handling Inspection Project Status Problem Identification Possible Solution
Whats
Fast Turnaround Less Downtime 5 45 15 45 15 45 45 45 45 45 45 15 15 0 45 15
      0                            
Reliable Tooling Robust Design 5 0 15 45 15 5     15       5   15 15
  Steel Type 2 0 6 6 6 2     6       2   6  
  Wear Factors 2 0 6 6 6 2     6       2   6 2
  Proper Maintenance 5 15 15 45 15 5   15 15 15 45 5 5   45 15
      0                            
Accuracy Dimensional Accuracy 5 45   15   45 45   15       45   5  
  No Flash 5 15   15         15       15   5  
      0                            
Mold Improvement Cooling 3 9 3 9 27 9     9       9   9 9
  Venting 3 9 9 27 9       9       9   9 9
  Runner System 3 9 9 27 9       9       9   9 9
  Gating 3 9 9 27 9       9       9   9 9
  Ejection 3 9 9 27 9       9       9   9 9
  Mold Component Life 5 15 15 45 15       15     15 15   45 15
      0                            
Communication Repair Estimate 4 0   12   12 36 4 12       12 12 12 12
  Repair Completion 5 0       15 15 5 5       15 15 5  
  Work Performed 3 0           3 3             9
      0                            
Effective Tooling Hot Runner 3 9 9 9 9       3              
  Cold Runner 3 9 0 9         3              
  Optimum Cycle Time 5 0 15   45       15           15  
  Ease of Setup 4 0                            
  No Water Leak 5 0   15         15              
Technical Importance Absolute   198 141 402 131 131 141 72 233 60 90 35 176 27 249 128
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